Capability

Tooling & Molded Physical Sample

Mold fee paid in full before tooling. The molded physical sample is the mandatory approval gate of a new-mold project: the customer approves the physical sample before bulk order / mass production. The 3D sample that comes before tooling is paid in full as well: it is a standalone development cost, not automatically refunded or credited unless agreed in writing, and a customer-driven change of an approved design is charged to the customer while factory error is reworked by the factory.

Execution model

In-house

Capability group

Product Development

Tooling & Molded Physical Sample — Icoflask

Boundaries

Attributes

  • Mold Fee — Paid 100% before tooling
  • 3D Sample Fee — Paid in full before the sample is built; a standalone development cost, not automatically refunded or credited unless agreed in writing
  • Revision Cost — A customer-driven change of an approved design is charged to the customer; factory error is reworked by the factory
  • Approval Gate — 3D sample approval gates tooling; molded physical sample approval gates mass production
  • Engineering Optimisation — Allowed when it does not change customer-approved attributes, otherwise a revised design / 3D confirmation is required

Process

How this capability runs.

1

Mold Fee

Paid in full before tooling

The Mold Fee step of this capability
2

Tooling

Mold built

The Tooling step of this capability
3

Molded Physical Sample

Sample produced from the mold

The Molded Physical Sample step of this capability
4

Approval

Customer approval required before mass production

The Approval step of this capability
5

Optimisation

Efficiency / yield / cost issues found during tooling are raised by R&D / Production

The Optimisation step of this capability

Evidence

Photos from this process.

mold workshop
mold workshop
cavity and core inserts
cavity and core inserts
trial shot from the new mold
trial shot from the new mold
first article measured
first article measured
sample against the drawing
sample against the drawing
mold rework
mold rework

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